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Optimizing Hydraulic Powerpack Performance

A Machine Tool's Hydraulic Powerpack in Nagpur was transformed with Matel’s innovative ULTRAMATE™ Series IE5 Permanent Magnet Synchronous Motor, in collaboration with Seetech Solutions Pvt. Ltd. The Hydraulic Powerpack, an essential ancillary equipment, supplies hydraulic fluid at precise pressures and flows. Its motor, subjected to variable speeds and loads, needed an upgrade to improve efficiency and reduce energy consumption.



Before Implementation: The powerpack relied on a flange mount 7.5KW 4-pole induction motor with a VFD for variable speed operation. The motor’s input power ranged from 1.6KW to 12.67KW, with speeds varying from 1112 RPM to 1516 RPM.



After Implementation: The system was retrofitted with Matel’s advanced 7.5KW 1500 RPM ULTRAMATE™ IE5 motor. Post-retrofit, the input power ranged from 1.18KW to 8.67KW, with motor speeds between 1010 RPM and 1530 RPM.



Key Results:

  • Realized 17.04% energy savings, ensuring cost-effective and sustainable operation.

  • Enhanced performance under variable load and speed conditions.

  • Demonstrated the superior efficiency and reliability of ULTRAMATE™ IE5 technology.

MATEL's ULTRAMATE™ Series IE5 motors provided the precision and energy savings needed to revolutionize Hydraulic Powerpack operations.

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